We’re here to assist you in selecting the right options and details! Our dedicated team is ready to help.
The information provided will guide you through each option and its purpose. For further assistance, please feel free to contact us.
Patch Size
Embroidered patch sizes are measured by averaging the width and height of your design:
(Height + Width) ÷ 2 = Patch Size
For example, a patch that is 3 inches tall and 5 inches wide would be considered a 4-inch patch.
Patch Shapes
Circle / Oval Tag: Most common
The go-to shape for almost any design. Works with Merrowed borders and suits logos, crests, and text rings equally well. When in doubt, pick this.
Use cases: Team badges · Logo patches · Morale patches
Rectangle / Square Tag: Versatile
Straight edges make it easy to sew on evenly. Best for text-heavy designs that read left to right — name tapes, rank tabs, flag patches.
Use cases: Name patches · Rank tabs · Flag patches
Shield / Crest Tag: Classic
The traditional emblem shape. Feels authoritative and official — especially when your design has layered elements or a pointed base.
Use cases: Sports clubs · Scouting · Security & law enforcement
Die-Cut / Custom Tag: Any shape you want
Your patch follows the exact outline of your design. Requires a Hot Cut border. The most visually striking option.
Use cases: Animals & characters · Brand icons · Novelty designs
Thread Color Chart
Explore our vast selection of thread colors and materials. Send your design and its purpose, and we’ll assist you in selecting the best option.
You can easily match your design colors using our Thread Pantone Color Guide
Embroidery Coverage
Most patches have an embroidery coverage between 75% to 90%
50% Coverage
The overall design and embroidery are 50% or less than 50%. Generally, for simple design such as text-only design or name patches, the most surface is twill background, keeping the patch simple and clean.
75% Coverage
It contains general and basic graphic design and lettering details.
100% Coverage
Every part of patch is fully embroidered. 100% embroidered patches allow detailed and complex designs.
Embroidered Backing
Sew-On
Stitched onto the garment by hand or machine, sew-on backing creates the strongest, most permanent bond. It holds up through repeated washing and heavy daily wear without peeling or loosening.
Heat-Seal (Iron-On)
This allows you to easily place the patch permanently on any surface. Simply apply your patch to any garment by using an iron.
Tape (Stick-And-Peel)
Peel off the backing and press to apply — no tools, no heat, no sewing. The patch can be removed and repositioned, making it great for short-term use. Not recommended for washing or long-term wear.
Velcro (Hook-And-Loop)
Attach and detach your patch in seconds. One patch can be moved between different jackets, bags, or gear as needed. Requires a matching loop panel to be sewn onto the garment first.
Patch Border
Merrowed Border
A merrowed border wraps a continuous thread around the outer edge of the patch, creating a raised, rounded finish — similar to the rolled edge you’d see on a sweater cuff. It’s the most common border style, giving patches a clean, polished look. Works best with simple, geometric shapes.
Hot Cut Border
A heated blade cuts precisely along the contour of your design, allowing any shape — no matter how detailed or irregular — to be perfectly outlined. Essential when your design has sharp points, curves, or a custom silhouette.
Special Options
Metallic Thread
If you desire your patch to garner attention, utilizing gold or silver threads can imbue it with a distinct shine and flashiness.
Add Loop
Adding a loop to your patch allows you to hang it from a pin or button, without any sewing or gluing involved.
Add Keychain
Turning your embroidery into the form of a keychain allows you to hang it on keys or other items.
Gradients Effect
Adding a gradient effect color to an embroidery patch can create a visually appealing and dynamic design.
3D Effect Patch
Enhance your design with our exclusive custom 3D puff feature. Elevate your branding and ensure your patch becomes a standout masterpiece with this exceptional choice.
Chenille Patch
A chenille patch refers to a specialized type of embroidered patch made using chenille fabric. Chenille is a type of yarn characterized by its fuzzy and velvety texture. These patches are commonly used for various purposes, including sports team uniforms, letterman jackets, and other personalized apparel.
